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What Are Polymer Optical Components And How We Benefit From Them

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There are several products of advanced technology that benefit us. Of course, they exist in different forms. One of such is polymer optical components which are optical components made from polymeric materials and used in a variety of devices.  

Optical components are different from the concave and convex lenses that most people are familiar with. The versatility of polymer optics has helped to increase possibilities in science and technology. For example, the internal lenses used in telescopes and microscopes also house polymeric components, including light pipes, vials, guides, and testing trays. These are often more complex than the external lenses.

What Makes Up Polymer Optical Components?

To simply put, a polymer is a material whose molecule comprises many small molecules or units known as monomers. This type of material has found substantial use in the manufacture of optical components.

Optical components encompass a range of passive optical devices. This includes mirrors, lenses, diffusers, polarizers, fiber optics, beam splitters, and more. They use polymer optical components to build larger optical systems, such as lenses in telecommunication laser modules and diffusers in display backlight units.

There are several processes and considerations involved in the manufacturing of polymer optical components. This includes designing the visual element, designing and building the mold to produce the injection molding, handling members that manage light, and understanding the complexity of the surface specifications, material selection, and geometry of the component. Designing the optical component can be complicated.

The outside dimensions and surface finish and the internal dimensions, structure, and type of material to be used. Those factors will eventually direct and manipulate light for the component’s intended purpose.

Why Are Polymer Optical Components So Special?

Optical components made of polymer are beneficial in several ways. Hence, one can think of polymer optics as an important enabling technology for the successful development of many devices.

The significant advantages of polymer optical components over competing glass solutions include:

  • Lighter weight.
  • The ability to integrate mechanical and visual features.
  • The ability to reproduce free form, aspheric, and other complex geometric surfaces and shapes.
polymer optical components1

They can configure polymer optical components into complex, irregular shapes that each perform a specific function. They allow light, such as LED, fluorescent, incandescent, or even from a laser source, to move from a location to another or even between multiple points. For example, they use these lenses behind dash displays, radio, air conditioner controls found in cars, and medical trays and test vials.

Applications that call for an optical component, imaging, scanning, medical, machine vision, or general illumination can employ polymer optical components. You can find polymer optics in computer accessories, microscopes, supermarket bar-codes, medical devices, and consumer products such as Compact Disc and DVD players. They are also used in sophisticated laboratory devices, such as spectrometers.

Finally, optics have reached into and will continue to play a significant role in aspects of manufacturing and promise to increase in use with improvements in speed, control, precision, and accuracy. The demand for precision polymer optical components increases as products demand advanced light handling components to achieve desired results.

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    Phil Black - PII Editor

    I'm the Editor here at Process Industry Informer, where I have worked for the past 17 years. Please feel free to join in with the conversation, or register for our weekly E-newsletter and bi-monthly magazine here: https://www.processindustryinformer.com/magazine-registration. I look forward to hearing from you!

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