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EnvironmentalFluids Handling

VWT UK Helps Reduce Costs And Disruption For Snack Food Manufacturer

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As part of a long-term collaborative partnership with a major food manufacturing business, Veolia Water Technologies UK (VWT UK) has helped improve operational costs and minimise the risk of downtime with improvements to the site’s water treatment system.

The site in northwest England produces a range of baked snack products and relies on a consistent supply of purified water for use in the production process. A key part of the water treatment on the site is a chlorine dioxide system that treats all incoming mains water supplying the factory. Water treated by this system is used for everything from process water to hand washing.

VWT UK has a long-standing and trusted relationship with the manufacturer. In 2022, the site was experiencing increased chemical usage and its chlorine dioxide generator was becoming mechanically unreliable, requiring new parts and frequent service callouts. The recurrence of these issues had the potential to impact the production process in addition to the increased cost of maintenance. As a result, VWT UK recommended that the unit be replaced, and following a discussion with the client, a new chlorine dioxide generator was selected.

Sandra Rountree, National Account Manager at VWT UK explained: “While we have a wide range of solutions for the food and beverage sector, we suggested a direct replacement of the chlorine dioxide unit due to the fact that the system as a whole was still in good condition. Also, the familiarity that the team on site had with this type of system meant there would be a minimal impact on them.”

VWT UK worked closely with the client throughout the process from planning and specification to installation and aftercare. In particular, VWT UK ensured that the installation of the new unit was carried out as quickly as possible with minimal disruption to day-to-day operations.

As a result of the replacement, the site has experienced an improved performance from the water treatment system. By ensuring more consistent chlorine dioxide reserves are maintained, the system has helped the site to guarantee full compliance at all times. Plus, as a precursor, chemical usage has been reduced by 50%. This has produced significant cost savings with minimum dosing whilst producing maximum results. Level sensors installed in the tanks ensure that chemical reserves are monitored closely to allow orders to be placed in plenty of time, preventing stockouts.

VWT UK also provides several other services to the manufacturer, including:

  • Legionella control and sampling
  • Tank cleaning and disinfection
  • Steam boiler water treatment
  • Softener servicing
  • Effluent treatment chemical supply

Sandra concluded: “We have a long and collaborative partnership with the client and have invested time over the years in understanding the business and its requirements fully. The nearly decade-long relationship is in no small part due to the comprehensive range of services and support we provide, something that few water treatment specialists can offer.”

To find out more about VWT UK’s range of water treatment solutions and services visit www.veoliawatertechnologies.co.uk.

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About us

Mobile Water Services is a leading provider of temporary water treatment solutions. Our services allow plant operators to have a reliable and secure source of treated water 24/7, 365 days a year, to maintain continuity of supply to core operations.

Mobile Water Services offers an effective and efficient alternative to fixed plants in a wide range of industrial situations and circumstances. Ideal for emergency situations where an existing plant has failed, they can also be used when carrying out planned commissioning, refurbishment or maintenance projects or for multi-year requirements, when the need for temporary but continuous water supply is critical to operations.

We provide a full-service offering with flow rates ranging from 5 m3/hr to 1000 m3/hr. Our solutions include high-quality assets to rent, consumables, spare parts, chemicals, and services. Our vast range of technologies, such as filtration, ultrafiltration deionisation, reverse osmosis, degasing, softening and clarification, are available as pre-packaged solutions on a trailer, skid or container for maximum mobility and rapid response. All pre-engineered with ‘plug and play’ connections for ease of use. The offer comprises a range of containerised tanks, pumps, and accessories to provide a complete end-to-end solution. We also provide transport and logistics, process knowledge, training, and ongoing support during commissioning and operation. Our services enable clients to be as hand-on or hands-off as they need.

Mobile Water Services’ proven track record for rapid response and delivering service excellence is unrivalled and enables our customers to maintain production operations.

Where we supply to

UK Ireland, Europe

Industries we supply to

Chemicals, Energy and Power, Food and Beverage, Metals and Minerals, Paper and Pulp, Pharmaceutical Cosmetics Toiletries

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