Amarinth Enhances ADNOC Gas Operations by Fitting Remote Bearing Temperature Monitoring and Flush System
Amarinth has successfully completed a pump modification project for ADNOC Gas, a major integrated gas processing company based in Abu Dhabi, UAE.
Its subsidiary, ADNOC Gas, operates over 3,000 km of pipeline networks and 26 processing trains. The company supplies nearly 60% of the UAE's natural gas requirements and serves customers in more than 20 countries.
Advanced Pump Upgrade for ADNOC Gas
The project involved upgrading four API 610 VS4 vertical pumps with remote bearing temperature monitoring and flush systems. Originally supplied to ADNOC Gas by Amarinth more than a decade ago, these pumps had been operating reliably. However, recent changes in process conditions introduced a heavier particulate loading in the fluid beyond the capability of the line shaft bearings.
This innovative solution from Amarinth reduced the problem of clogging and starvation of lubrication, which often caused overheating and eventual failure of the pump. The modification included state-of-the-art RTDs that could measure real-time bearing temperatures. The probes were sheathed in stainless steel to ensure protection against the highly corrosive effects of hydrogen sulphide, H₂S, in the process fluid.
Real-Time Monitoring and Automated Protection
Real-time data from these temperature probes is transmitted through a complex array, emerging through the baseplate of the pump to a centralized dashboard. The system enables engineers to monitor and control operations remotely. Should bearing temperatures rise above a critical threshold, the system automatically shuts down the pump and initiates a flushing process, averting damage and reducing downtime.
This new approach brings major benefits in operation, such as:
- Increased reliability and safety due to the added functionality of real-time monitoring and automatic shutdowns.
- Less spare part requirement and maintenance downtime.
- Increased pump life by detecting bearing failure before it occurs.
- Economical Execution and Future Applications
Amarinth was able to design and test the refurbished pumps in under 20 weeks, showing its dexterity in delivering advanced solutions. To give further support to ADNOC Gas, Amarinth offered an optional installation service. These upgraded pumps were launched as a pilot by ADNOC Gas with the aim of considering this modification on all their VS4 pumps across various sites.
Beyond this project, Amarinth has provided specialist expertise in modifying VS4 vertical pumps for bearing temperature monitoring and flush systems, not only for its own pumps but also for non-Amarinth VS4 pumps. These enhancements can improve functionality, boost reliability, and extend the operational lifespan of all VS4 vertical pumps within an organisation's infrastructure.
Oliver Brigginshaw, Managing Director of Amarinth, said: “Once again we are pleased to be able to support ADNOC, one of our longest-standing customers, in the upgrade of their existing pumps. This innovative remote bearing temperature monitoring and flush system further exemplifies the cost-effective, tailored solutions we provide for customers' specific needs. We have strengthened our relationship with ADNOC by improving their operations-without the downtime associated with installing new pumps-and have made them comfortable with us as the partner of choice.”
Amarinth Ltd
- 01394462120
- enquiries@amarinth.com
- http://www.amarinth.com
- Bentwaters Parks, Rendlesham, Woodbridge, Suffolk, IP12 2TW GB
About us
Amarinth is a world-leading company specialising in the design, application and manufacture of centrifugal pumps and associated equipment to the offshore and onshore oil and gas exploration, production and refining industry, petrochemical, chemical and industrial markets.
We provide engineered-to-order solutions on the shortest lead times in the industry, often manufactured in exotic materials, and customised to fit your exact requirements according to the highest international industry standards, including API 610 and ISO 5199. Combining our depth of experience in the manufacture and supply of pumps and spares with our dedication to customer-oriented solutions, our aim is to deliver innovative products and services that help you meet and exceed your business goals.
From our design and manufacturing headquarters in the United Kingdom, we provide support to our clients throughout Europe, the Middle-East and Asia and our engineering expertise is often deployed into the furthest corners of the world to assist with the installation and commissioning of our products. Furthermore, we have fostered strong relationships with specialist organisations within these regions to provide additional in-country services to best meet our customers’ needs.
Where we supply to
Europe, Africa, Asia, Australia, South America, North America
Industries we supply to
Automation, Chemicals, Consultants, Components Electronics, Energy and Power, Food and Beverage, Glass Ceramics Cement, Metals and Minerals, OEM, Paper and Pulp, Pharmaceutical Cosmetics Toiletries, Plastics and Rubber, Recycling, Textiles, Tobacco, Water and Wastewater
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