Improving PSA System Performance with GEMÜ Valve Solutions
Key points
Hydrogen is increasingly seen as one of the main energy carriers of a cleaner world because of its ability to be converted into energy without emitting anything other than water. However, in order for hydrogen to be used within fuel cells, vehicles or industry, it first must be purified to a high degree.
While generating hydrogen through methane steam reforming or electrolysis, the gas produced contains impurities such as carbon dioxide, carbon monoxide, methane, oxygen and water. Pressure Swing Adsorption (PSA) technology is highly utilised in the removal of hydrogen from these impurities to purify it.
Valve Solutions for Pressure Swing Adsorption Systems
Pressure Swing Adsorption is a well-established process to separate gases by selective adsorption of certain gases. PSA finds widespread application in the separation of nitrogen or oxygen from air as well as in hydrogen purification. PSA systems offer an energy-efficient as well as cost-effective solution for gas-producing on-site facilities in industries.
Central to a PSA system is the pressure swing mechanism between two or more parallel adsorption vessels. This is utilized for on-going gas production and high energy efficiency. For example, in the production of nitrogen, filtered and dried compressed air is supplied to a vessel which contains molecular sieves which adsorb oxygen. The nitrogen is permitted to pass through as purified product, while the alternate vessel is regenerated by depressurisation and flushing.
To achieve maximum energy efficiency, a pressure equalization step transfers gas from the pressurized saturated tank to the regenerated vessel before starting the subsequent cycle. This ensures stable system operation and reduces energy consumption.
GEMÜ: Valve Technology for Every PSA Process Step
GEMÜ offers a wide variety of valve technologies specifically designed for PSA systems. From heavy-duty globe valves built for high switching frequency, through modular systems optimized for space-saving installation, GEMÜ provides turnkey solutions ensuring reliable, long-term operation.
Its complete solution comprises valves, measurement equipment and control systems – all provided by a single proven source. Pneumatically controlled valves may be delivered with factory-mounted and tested positioners or process controllers for instant installation as plug-and-play packages. This reduces on-site installation time, simplifies logistics and minimizes documentation needs.
GEMÜ valve solutions augment each stage of the PSA cycle to enable:
- Smooth pressure management and switching
- Successful media separation and flow regulation
- Minimum downtime and maintenance effort
GEMÜ components are built to provide high performance levels in the areas of durability, switching speed, medium compatibility and precise control for seat valves, diaphragm valves, non-return valves or flow meters. Their established materials and modular construction make them compatible for use with hydrogen, oxygen or carbon dioxide.
Derproved Performance for Industrial Gas Systems
Pressure Swing Adsorption systems offer a strong and renewable solution for on-site gas generation and purification. Their continuous operation with low energy consumption makes them suited for many industries, from chemical manufacturing to energy storage.
With decades of engineering expertise and a strong focus on innovation, GEMÜ delivers tailored valve solutions that enhance PSA system efficiency and reliability. Whether you’re upgrading an existing installation or designing a new one, GEMÜ offers the trusted performance needed for today's demanding gas processing requirements.
Tel: 01925 824044
Email: customer.support@gemu.co.uk
Web: www.gemu.co.uk
GEMU Valves Ltd
- +441925824044
- customer.support@gemu.co.uk
- http://www.gemu.co.uk
- 10 Olympic Way Birchwood Warrington Cheshire WA2 0YL GB
About us
GEMÜ is a world leading manufacturer of valves, measurement and control systems for liquids, vapours and gases, especially when it comes to solutions for sterile applications. The GEMÜ Group currently employs over 1900 members of staff worldwide.
Manufacturing is carried out at six manufacturing sites across Germany, Switzerland, China, Brazil, France and the USA. The Group is active on all five continents with 27 subsidiaries and has a large distributor network in more than 50 countries
With the increasing requirements for process engineering, we offer a wide range of products providing solutions for a broad spectrum of customer groups, such as:
Specialising in all of the processes involved in the pharmaceutical, biotechnology, cosmetics, food and beverage industries. Application brochure: Solutions for the pharmaceutical, foodstuffs and biotechnology industries.
Specialising in industrial water treatment, chemicals, processing industry, surface finishing, power generation and environmental engineering. Application brochure: Solutions for industrial applications.
Focusing on valves for the production of semiconductors and microchips, photovoltaic systems and batteries, and ultra-high-purity chemicals. Application brochure: Solutions for microelectronics, semiconductors and battery production.
- Service
Training courses for service and maintenance personnel, repair services and the commissioning of GEMÜ products directly at the customer's site.
GEMÜ GB is based in Warrington providing product sales and technical support. Our product quality, application knowledge and broad range of services, make us a market leader in our field within the UK.
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Where we supply to
UK Ireland
Industries we supply to
Chemicals, Food and Beverage, Pharmaceutical Cosmetics Toiletries, Water and Wastewater
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