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Energy & Power, Heating, Cooling & Drying

Improve Heat Transfer Of Viscous Materials with HRS Multi-pass Heat Exchanger

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The unique HRS R Series of scraped surface heat exchangers is well established for multi-tube scraped surface installations thanks to its ability to provide a large surface area with a very small footprint, and the use of a helical scraper system.

Now, the company has launched a new multi-pass version – the RMP Series – aimed at improving heat transfer for challenging viscous materials.

Available in single and multiple tube configurations, one of the most popular models in the standard R Series is the R3. Containing three tubes, it provides a greater heat transfer area and capacity within the same footprint as a single unit, as well as all the benefits of a single heat exchanger, such as a single set of connections to the product and services, and the reliability and cost savings of a single drive assembly compared with multiple motors.

Each R Series scraped surface heat exchanger includes multiple tubes powered by a single motor and gear system
Each R Series scraped surface heat exchanger includes multiple tubes powered by a single motor and gear system

In its standard configuration, product passes from a single-entry point through each of the three tubes in parallel before exiting the exchanger from a single port.

This arrangement reduces the overall velocity of the product as it passes through the heat exchanger and prevents operation in a pure counter-current flow.

However, the new multi-pass arrangement, known as the RMP, now links each of the three tubes in series: product enters through one tube, passes down the next and then moves back up the third.

The use of longitudinal baffles in the outer shell achieves a true counter-current flow to improve heat exchange efficiency, while maintaining product velocity helps reduce pressure drop and increases product mixing.

Crucially, the RMP maintains the overall large surface area of a standard R3 system within a compact unit; one of the system’s key benefits.

The new RMP Series passes material through each tube in order, rather than at the same time, to improve heat transfer while maintaining product velocity
The new RMP Series passes material through each tube in order, rather than at the same time, to improve heat transfer while maintaining product velocity

As the new layout has a consistent cross-sectional area, the risk of dilution and blending from cleaning-in-place (CIP) operations is greatly reduced compared to other large surface area heat exchangers.

Flushing is therefore more efficient, enabling greater recovery of high value products without contamination or mixing, while the cleaning phase itself is also more effective due to the maintained velocity.

The new RMP Series is ideal for a range of challenging viscous materials, and is being deployed in a number of sectors, including viscous and  starchy foods, such as thick sauces, pastes, creams and pet foods, for example.

HRS Heat Exchangers

HRS Heat Exchangers

About us

HRS Heat Exchangers operates at the forefront of thermal technology, offering innovative and effective heat transfer products worldwide, focusing on managing energy efficiently. Providing a range of heat exchangers, modules and complete processing systems that help you to optimise production, make the most of raw materials, whilst reducing energy consumption, waste and emissions. With 40 years’ experience specialising in design and manufacture of an extensive range of turnkey systems and components incorporating our corrugated tube and scraped surface heat exchanger technology, in compliance with the Global Standards. HRS has a global network of offices: UK, Spain, USA, Malaysia, Australia, India, Russia and Mexico; with manufacturing plants in the UK, India and Spain. Our patented and proven heat transfer technologies, combined with our knowledge make it possible to offer best in class solutions for a wide range of industries and applications.

What we do in a nutshell

HRS Heat Exchangers operates at the forefront of thermal technology, offering innovative and effective heat transfer products worldwide, focusing on managing energy efficiently.

Where we supply to

UK Ireland, Europe, Asia, Australia, South America, North America

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