At a landfill’s leachate treatment centre, where floating biomass was reducing the plant’s throughput, the introduction by Viridian Systems of a new mixer has created annual savings on chemicals of around £85,000.
From sludge taking well over two hours to settle (with unnecessary amounts still floating), it has now been reduced to less than 30 minutes. With the plant set up for two batches per day, this potentially adds back three hours of treatment time per day, which equates to more than 14,000m3/year of leachate that no longer has to be tankered off site; equating to a further annual saving of £285,000.
As Viridian Systems’ Managing Director, Roger Dixon explains, the new mixer (made by Landia) has now completely eliminated the problematical filamentous bacteria.
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‘The right amount of agitation’
“To solve the problem for the leachate treatment plant”, he said, “we believed that with the correct type of mixer; suitably positioned, powered and timed, the right amount of agitation would disperse the floating layer to allow solids to settle much more quickly”.
‘No more floating biomass’
He added: “Undesirable filamentous bacteria, which is one of the main causes of floating biomass, is detrimental to SBRs, but working closely together with Landia, who have vast experience in mixer applications, the sub-surface liquor is now degassed; meaning no more floating biomass”.
As the plant began to produce far less unwanted foam, Birkenhead-based Viridian Systems asked the plant operator to gradually reduce dosing with de-foaming agent (antifoam) until the consumption rate falls to around 1-2 drums/month, instead of 2-3 drums/day, which will not only save around £70-100k/year, but will also reduce the dissolved organics (measured as chemical oxygen demand C.O.D.) in the treated effluent.
Furthermore, the installation of the Landia mixer has also enhanced the reliability of the plant’s Dissolved Oxygen (D.O.) (optical) probe, because there is less foam to blind it. With the probe now working as it should, there is better control of the blower speed, reducing its energy consumption, which in turn, offsets some of the power consumed by the mixer.
Viridian Systems’ Roger Dixon concluded: “Far from just supplying a mixer, Landia shared our goal in wanting to find the best possible solution. What has been achieved provides considerable ongoing benefits for our customer. As a result of this success, we have also installed a Landia mixer in a tank adjacent to the SBR”.
www.viridiansystems.com
0151 639 8666
info@viridiansystems.com
www.landiaworld.com
01948 661 200
Landia Ltd
- 0194 8661 200
- info@landia.co.uk
- http://www.landia.co.uk
- Waymills Industrial Estate, Whitchurch, Shropshire, SY13 1TT GB
About us
Landia's headquarters are located in Lem, which is how it has been since 1933. Today, Landia has subsidiaries in England, Germany, Norway and the US, and a sales office in China. In addition, Landia products are sold in 45 countries worldwide. Landia supplies pumping and mixing solutions to many different industries, with the most important ones being agriculture, wastewater, biogas plants and the fish industry. In general, you will find Landia's products wherever there is a difficult medium to be pumped or mixed. Landia survives by selling quality solutions in close partnership with the customers.
Landia is not a supermarket where customers select products from the shelves. Our technical sales people are always in close discussions with customers, which ensures solutions that work. For Landia, quality in every phase a matter of course, and we have been ISO9001 certified since 1994. Quality also means that many of Landia's products have been in operation for 20-25 years even though the operating conditions may be extreme. In that way, Landia's customers achieve the lowest lifespan costs, while resource consumption is minimised, which further results in a positive impact on the environment.
Where we supply to
Europe, Africa, Asia, Australia, South America, North America
Industries we supply to
Chemicals
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Landia GasMix operating in tank
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LANDIA's EradiGator - Heavy Duty Chopper Pump Mixes & Chops To Clean Your Wet Well
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POPL Tarm WWTP
