Key points
The water treatment plant at Riepe, in the East Frisia region of Lower Saxony, has replaced three diaphragm pumps with a Qdos series peristaltic pump from Watson-Marlow Fluid Technology Group (WMFTG). Dosing phosphorous coagulant iron III chloride for over a year, the Qdos 30 pump has not only cut capital equipment costs, but introduced significantly reduced maintenance and repair costs.
The Oldenburgisch-Ostfriesischer Wasserverband (OOWV) is a regional water association in the East Frisia region of Germany that not only supplies clean drinking water, but purifies the waste water from more than 500,000 people through 46 water treatment plants.
“Besides household waste water, we also have a relatively large amount of waste water from industrial areas,” explains Plant Manager Klaus Janssen. “For this reason, the phosphorous levels in the inflow water are relatively high, at around 15 mg/l on average. However, our prescribed phosphorous limit at the point of entry is 2.0 mg/l, although we are in fact striving to not exceed the target limit of 0.5 mg/l.”
Diaphragm pump issues
In order to achieve this reduction, the waste water facility uses chemical coagulation, which converts the phosphate solution in the water into insoluble phosphate compounds that can then be isolated.
At Riepe, one diaphragm pump supplied the coagulant from underground storage containers into the holding tank, with the actual dosing handled by two further diaphragm pumps – one in constant use and one in standby mode in the event of a failure.
Indeed, failure was an increasingly common outcome as the pump diaphragms were often corroded by the chemical coagulants, making replacement necessary.
“The diaphragm pumps also produce a strongly pulsating flow which, after some time, would lead to signs of wear and tear on the fittings and valves,” says Mr Janssen. “The maintenance work started amounting to several hours per month; moreover, we had to hold a whole range of spare parts in stock, including diaphragms and valves.”
A further problem with the diaphragm pumps was suction. Air would be drawn in, which could jam the valves meaning that the diaphragm pumps were unable to prime and pump.
As a result, the phosphorous limits discharged from the plant increased and, in the worst case, meant that the relevant authorities had to be notified. To avoid this, emergency operations at night or during the weekend were becoming more frequent.
The problem occurred most often whenever the stock of coagulant was replenished. Here, the chemical dosing lines had to be manually flooded with water to enable the diaphragm pumps to operate.
High phosphate levels? No problem
The new Qdos 30 peristaltic pump at this site doses at 150ml/min, although it offers a maximum flow rate of 500ml/min – more than enough for occasions when there are high phosphate levels in the water.
The single Qdos pump is able to draw the iron III chloride directly from the storage tank, which means that a holding pump, the standby pump and, the holding tank, plus associated float switches and electronics, are no longer necessary
“While the accuracy of the diaphragm pumps declined over time as the diaphragms became corroded and worn, the Qdos pump is extremely accurate, so we’ve able to reduce the frequency of recalibration“.
Complete reliability
In total, Mr Janssen estimates that the Qdos pump has led to an impressive time saving of between two and five hours per month. “By relieving us of this workload and the saving on spare parts, the investment has paid off very quickly.”
For more information please contact Watson-Marlow Fluid Technology Group, Falmouth, Cornwall.
Tel: 01326 370370 E-mail: info@wmftg.co.uk Web: www.wmftg.com
Watson-Marlow Fluid Technology Solutions
- 01326370370
- info@wmftg.co.uk
- https://www.wmfts.com/
- Bicklandwater Road, Falmouth Business Park, Falmouth, Cornwall, TR11 4RU GB
About us
Watson-Marlow Fluid Technology Group (WMFTG) peristaltic tube and hose pumps meet requirements including: value for money; low cost of ownership; reliability and ease of maintenance to the food and beverage, chemical, pharmaceutical, mining and many other industries.
We demonstrate how pumps deliver significant process efficiencies over the lifetime of the equipment. Whether performing flavouring addition in food processing, chemical metering in water treatment or mineral recovery, we have a solution which can cut pump downtime and reduce costs through higher accuracy metering and transfer. WMFTG has dedicated application engineers available to help customers make the right pump and tubing choice from a range providing microlitres per minute to 80 cubic metres per hour flow rates.
The only part of the pump to come into contact with the product is the tube or hose. This means there are no seals or valves that can wear or fail. Replacing the tube or hose can be performed quickly and safely. Peristaltic pump benefits include:
Total fluid containment with no seals No ancillaries Handle viscous and abrasive slurries and sludge Self-priming capability Dry running without damage to the pump In addition to their range of positive displacement pumps, Watson-Marlow Fluid Technology Group has added PTFE-lined chemical and industrial hoses to their range. Aflex hoses are reinforced to withstand the most severe conditions and use.
Where we supply to
Europe, Africa, Asia, Australia, South America, North America
Industries we supply to
Automation, Chemicals, Consultants, Components Electronics, Energy and Power, Food and Beverage, Glass Ceramics Cement, Metals and Minerals, OEM, Paper and Pulp, Pharmaceutical Cosmetics Toiletries, Plastics and Rubber, Recycling, Textiles, Tobacco, Water and Wastewater
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