NSK unveils AIP+ Added Value Programme
To help ensure the optimised and profitable operation of machinery and equipment, NSK has introduced its AIP+ Added Value Programme. Designed to deliver a complete bearing care package, AIP+ uses a quartet of innovative maintenance and service tools – condition monitoring, mounting tools, laser alignment and lubrication solutions – which have been carefully developed to help maximise machine performance and operating life. NSK´s Condition Monitoring Service (CMS) is a comprehensive health check for operational machinery
NSK´s Condition Monitoring Service (CMS) is a comprehensive health check for operational machinery. Offering a consistent process of application, CMS comprises an initial assessment to check both the suitability of CMS and define its monitoring route. This is followed by data collection using NSK vibration, temperature and speed measuring equipment, along with data analysis to check the health of the machine, and full reporting including recommended actions.
Any unwanted forces, such as those resulting from out-of-alignment or out-of-balance conditions, will be easily identified following application of the NSK condition monitoring equipment, which can measure vibration, for example, in three axes simultaneously. The monitoring equipment will also pick up any issues relating to lack of lubrication or the potential for early fatigue. NSK already has a fully trained team of CMS experts in place that is able to respond to requests across Europe.
With regard to NSK´s selection of bearing mounting tools, these have been designed to ensure that all bearings are handled and fitted correctly, without damage. To obtain optimum performance, bearings must be fitted correctly, both on to a shaft and into a housing. Due to the fact that one ring of the bearing will have an interference fit, installation requires special tools so that the necessary force is applied evenly to the fitted ring. Alternatively, heat can be applied to achieve assembly, again using NSK tools supplied as part of AIP+.
NSK´s selection of mounting tools have been designed to ensure that all bearings are handled and fitted correctly. For those who rely on NSK bearings, it is imperative to use NSK tools as this is the only way to ensure correct assembly and disassembly. All NSK mounting tools are now in stock ready for dispatch. If required, a package can be offered that includes training in how to achieve best practice fitting and removal.
Another powerful tool in NSK´s AIP+ portfolio is laser alignment. NSK´s alignment tools are designed to minimise losses and ensure the machine gives optimum performance with the lowest energy. Industry research suggests that a staggering 50% of machines run out of alignment, which leads to higher loading and lower overall performance.
Finally, NSK can also offer lubrication solutions as part of its new AIP+ Added Value Programme, a proven maintenance practice that is essential for extended bearing and machinery lifetime.
NSK can provide a range of induction heaters in different sizes based on weight and power requirements
In an era where typical maintenance budgets can range from 15 to 40% of annual turnover, any savings that can be generated are certain to deliver a highly positive effect on profitability. NSK´s AIP+ has been developed to help plant engineers achieve these savings as part of a structured and proven process.
NSK Europe Ltd
- 01636 605 123
- info-uk@nsk.com
- Belmont Place, Belmont Road, Maidenhead, Berkshire, SL6 6TB GB
About us
Established over 100 years ago, NSK (Nippon Seiko Kabushiki Kaisha) is a Japanese-listed company that has evolved from a regional ball bearing supplier to a roller bearing specialist and automotive supplier with a global market presence. Today, NSK employs more than 31,400 employees in 30 countries. As per March 2019, NSK achieved sales of 991,4 billion Yen. This result has been driven by ever-increasing investment in research & development, enabling the company to continuously improve the quality of its products and services. This investment supports NSK’s objective of “No. 1 in Total Quality”. In addition to a complete rolling bearing portfolio, NSK develops and manufactures precision components and mechatronic products, as well as systems and components for the automotive industry, including wheel bearing units and electric power-steering systems. In 1963, NSK’s first European subsidiary, Düsseldorf, Germany, was opened and in 1976, the first European production facility in Peterlee, England. Today, NSK Europe supports pan-European sales with production locations in England, Poland and Germany, logistics centres in the Netherlands, Germany and England and technology centres in Germany, England and Poland. In 1990, NSK purchased the UPI Group including the renowned European bearing manufacturer RHP, with its factory in Newark (UK). Additionally, NSK has developed a comprehensive network of authorised sales distributors. NSK Europe is divided into application-based business divisions: Industry rolling bearing technologies & linear and precision technology (EIBU) as well as bearing modules and steering systems for the automotive industry (EABU & ESBU). In this organisation, NSK Europe's 4,260 employees achieved a turnover of over 1,045 million Euros as per March 2019.
Where we supply to
Europe, Africa, Asia, Australia, South America, North America
Industries we supply to
Automation, Chemicals, Consultants, Components Electronics, Energy and Power, Food and Beverage, Glass Ceramics Cement, Metals and Minerals, OEM, Paper and Pulp, Pharmaceutical Cosmetics Toiletries, Plastics and Rubber, Recycling, Textiles, Tobacco, Water and Wastewater