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Boone Mixer Cuts Surefil Powder Mixing Time by 75%

Phil Black - PII Editor 1 hour ago

26 2 minutes read

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A British-designed and manufactured Horizontal Delta Blade Mixer (HDBM) from Boone Mixers has been a game changer for Surefil, a contract cosmetics manufacturer, significantly boosting the efficiency of its powder production process.

Set up in an ATEX Zone 22 environment, this mixer is tasked with dispersing pigment into a super light powder and has managed to achieve an impressive 75% reduction in mixing time compared to what we initially estimated. This enhancement allows Surefil to operate up to four times faster than they had originally planned for the process.

Supporting Growth in Cosmetics Manufacturing

Located in St Helens, Surefil is an expanding contract cosmetics manufacturer collaborating with major retailers and top brand owners throughout the UK.

The company’s research and development labs are dedicated to crafting new cosmetic products from scratch, with each formulation customized to meet the unique needs of their clients.

Their product lineup features lipsticks, powder compacts, eyeshadows, and nail varnish. For the production of items like nail varnish and eau de toilette, ATEX Zone 1 environments are essential.

When embarking on their new powder production project, Senior Factory Manager Matt Waring sought the peace of mind that comes with well-engineered, fully ATEX-approved mixing equipment.

After browsing customer testimonials on the Boone Mixers website, Waring reached out to discuss Surefil’s needs.

He shared:

“We were eager to support British manufacturing, and we really appreciated Boone’s open-door policy, which allowed us to visit early in the process and see their operations firsthand.

“Boone provided us with excellent support throughout the project, and they’ve been there to assist with any questions we’ve had since. Plus, their pricing was very competitive.”

ATEX-Approved Powder Mixing

Boone Mixers has provided Surefil with their HDBM Model 1250, which boasts a working capacity of 1,100 liters and has been specially modified to operate safely within ATEX Zone 22 parameters.

This mixer features a unique ‘short and tall’ mixing shell along with Boone’s signature delta-shaped, high-speed, high-attrition mixing elements.

Thanks to this design, a small amount of pre-milled pigment can be quickly and effectively dispersed throughout the absorbent bulk material, ensuring consistent and efficient powder production.

Additionally, the HDBM is designed for easy cleaning. Boone Mixers states that the system only requires a quick clean-down at the end of each day, significantly easing the routine cleaning burden.

Mixing Time Reduced by Three-Quarters

The results have gone beyond what Surefil initially expected.

When comparing the outcomes to their pre-project estimates, the Boone HDBM has slashed powder mixing times by an impressive 75%, enabling Surefil to operate up to four times faster than they had originally planned.

This installation showcases how the right mixing technology can enhance production efficiency while adhering to safety standards for handling powders in potentially explosive environments.

For Surefil, the blend of quicker mixing, easy cleaning, and equipment tailored for ATEX Zone 22 has led to a remarkable enhancement in their powder manufacturing process.

John R Boone Ltd
Tel: +44 (0)1260 272894
Fax: +44 (0)1260 281128
Email: sales@jrboone.com
Web: www.jrboone.com