Emerson Rosemount 105P Simplifies Liquid Analysis for Greater Operational Efficiency

Emerson Automation Solutions 18 seconds ago

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Rosemount 105P Standard Liquid Panel Systems streamline water quality measurement and installation through configurable, pre-engineered designs

Key points

Pre-engineered liquid analysis panel systems simplify water quality measurement and installation
Integrated Rosemount transmitters, sensors, cables, flow cells and flow control components reduce project complexity
Configurable systems support measurements including pH, oxidation-reduction potential (ORP), dissolved oxygen and chlorine
Standardised panel configurations can reduce engineering and assembly time by up to 90% compared with comparable field-built systems
Factory assembly, testing and documentation help reduce installation variability and support consistent measurement performance
The systems are designed to reduce the time, labour and complexity involved in specifying, ordering, assembling and commissioning liquid analysis panels

Emerson has introduced the Rosemount™ 105P Standard Liquid Panel Systems, a configurable approach to liquid analysis designed to simplify water quality measurement and improve operational efficiency across industrial and municipal applications.

The pre-engineered panel systems bring together key liquid analysis components including Rosemount transmitters, sensors, cables, flow cells and flow control components within a repeatable system architecture. By integrating these components into a ready-to-install solution, the Rosemount 105P is designed to provide a more streamlined route from system specification through to installation, commissioning and start-up.

Emerson says the approach can help organisations reduce the amount of on-site assembly and labour required for liquid analysis installations while also reducing the variability that can occur when systems are engineered and assembled individually at different sites.

The development reflects a common challenge in water quality measurement and liquid analysis projects. Systems are frequently treated as one-off engineered solutions or assembled from individual components. While this approach can provide flexibility, it can also introduce additional ordering processes, engineering work, site fabrication and installation requirements.

For organisations operating multiple water treatment or process sites, these additional steps can make it more difficult to standardise installations and replicate established system designs.

The Rosemount 105P addresses this by providing a configurable, standardised panel architecture for common water quality measurement requirements. The system supports a range of analytical measurements including pH, oxidation-reduction potential (ORP), dissolved oxygen and chlorine.

Emerson’s wider liquid analysis portfolio is designed for continuous measurement of parameters such as pH, ORP, conductivity, dissolved oxygen, ozone, chlorine and turbidity across applications including chemical processing, power, refining, water and wastewater, food and beverage and life sciences.

Simplifying water quality measurement

The integration of multiple components into a single panel is intended to simplify the process of specifying and deploying a liquid analysis system.

Rather than requiring engineers and maintenance teams to source and assemble individual transmitters, sensors, cables, flow cells and flow control components, the Rosemount 105P brings these elements together as one configurable system.

This can help reduce the number of individual components and project steps that need to be managed. It can also support greater consistency between installations, particularly for organisations deploying similar water quality monitoring systems across multiple locations.

The standardised architecture provides an option between using individual loose components and developing a fully custom-engineered liquid analysis panel for every application. This gives users the ability to configure the system for their measurement requirements while retaining a repeatable panel design.

“Customers need liquid analysis systems that are easier to configure, order and put into service,” said Peyton Munoz, global product manager for liquid analysis at Emerson. “The Rosemount 105P panel systems give customers a standardised option between loose components and fully custom-engineered panels, helping them standardise common water quality applications while maintaining flexibility for their measurement needs.”

Reducing engineering and assembly time

One of the key benefits identified by Emerson is the potential reduction in engineering and assembly work.

Compared with assembling similar systems in the field, the Rosemount 105P can reduce engineering and assembly time by up to 90%, according to Emerson. This is intended to help project teams accelerate execution while reducing the complexity and installation variability associated with field-built liquid analysis panels.*

For industrial operators and water sector organisations, reducing engineering and assembly requirements can have benefits throughout a project lifecycle. Less time spent configuring and assembling individual components can help simplify procurement while reducing the amount of work required before a system can be commissioned.

A repeatable panel configuration can also help engineering teams standardise designs across multiple installations. Once a configuration has been established and proven for a particular application, the same approach can potentially be replicated at other sites where the measurement requirements are similar.

This approach can be particularly relevant where organisations are managing multiple water treatment, wastewater or process water installations and want to create greater consistency in their instrumentation infrastructure.

Factory-built liquid analysis systems

Factory assembly and testing are another important part of the Rosemount 105P approach.

By assembling and testing the system before it reaches the installation site, the panel can provide a consistent sample environment and reduce some of the variability associated with systems assembled in the field.

Factory documentation can also support the installation and commissioning process by providing a defined system configuration rather than requiring individual components to be integrated on site.

For plant operators and engineering teams, this can help reduce the amount of field fabrication and troubleshooting required during installation. It can also make maintenance activities more straightforward by providing a standardised system architecture.

Emerson describes the Rosemount 105P as a pre-engineered system intended to simplify installation, reduce start-up risk and provide dependable monitoring for industrial and municipal water applications. The company’s current product information also highlights the integration of sensors, transmitters, flow control and mounting hardware into a standardised system.

Supporting reliable water quality monitoring

Accurate liquid analysis is an important part of process monitoring and water treatment operations. Measurements such as pH, ORP, dissolved oxygen and chlorine can provide operators with information required to understand process conditions and support operational decisions.

Reliable instrumentation can therefore contribute to process performance while helping operators maintain visibility of critical water quality parameters.

For water and wastewater applications, monitoring requirements can vary according to the treatment process and the characteristics of the water being measured. A configurable liquid analysis platform can provide a way to accommodate different measurement requirements without requiring every installation to be designed from scratch.

The Rosemount 105P is designed around this principle by providing a standardised platform that can be configured for different analytical measurements.

This combination of standardisation and flexibility is intended to help organisations simplify the deployment of water quality monitoring systems while maintaining the measurement capabilities required for individual applications.

Lowering lifecycle complexity

The benefits of a pre-engineered liquid analysis panel can extend beyond the initial installation.

Field-built systems can require additional fabrication, component integration and troubleshooting. These activities can add to project costs and introduce variations between installations. Standardising the panel architecture can help reduce some of these requirements while creating greater consistency across installations.

Emerson says that factory assembly, testing and documentation help create a consistent sample environment that supports reliable measurement performance. The approach is also intended to reduce variability that can arise when systems are built and integrated on site.

By minimising field fabrication and reducing troubleshooting and maintenance complexity, the Rosemount 105P is designed to help organisations lower lifecycle costs while continuing to provide the water quality information required for process performance, regulatory compliance and operational efficiency.

The emphasis on lifecycle performance is particularly relevant to industrial facilities where instrumentation forms part of wider process control and water management systems. Liquid analysis transmitters can provide local measurement information while also supporting communication with control systems and operational teams.

A standardised approach to liquid analysis

For engineering and operations teams, the ability to standardise instrumentation can provide practical benefits when similar measurement applications are deployed across multiple locations.

Rather than treating every liquid analysis panel as an individual engineering project, a configurable pre-engineered system can provide a repeatable starting point. This can support more consistent procurement, installation and commissioning processes while allowing the measurement configuration to be adapted to the application.

The Rosemount 105P therefore sits between two traditional approaches: assembling individual liquid analysis components in the field and specifying a completely bespoke engineered panel.

This approach is designed to provide the standardisation associated with a pre-engineered system without removing the flexibility required for different water quality measurement applications.

The result is a liquid analysis platform aimed at helping users simplify project execution, reduce installation effort and establish more consistent water quality measurement systems.

Availability

The Rosemount 105P Standard Liquid Panel Systems are available now.

For specifications and ordering information, visit Emerson’s Rosemount 105P product page.

* Based on Emerson internal estimates comparing engineering and assembly of repeat Rosemount 105P panel deployments with comparable field-built liquid analysis panel systems. Actual results may vary depending on application, configuration and site conditions.

Contact Details

Emerson Automation Solutions

0870 240 1978
uksales@emerson.com
Meridian East, Meridian Business Park, Leicester, Leicestershire LE19 1UX GB

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