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Maintenance, Health & Safety

Emerson’s New Easy-to-deploy Monitoring Accelerates Asset Digitalisation

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AMS Asset Monitor increases visibility and adds predictive analytics to essential assets

Emerson today introduced the AMS Asset Monitor edge analytics device, which digitalises essential asset data and analytics for better operations performance and improved decision-making. AMS Asset Monitor provides actionable insights into essential assets that were previously monitored only with infrequent assessments.

The new edge analytics device will connect with Emerson’s Plantweb™ Optics asset performance platform to provide key operations personnel with instant asset health details for operations and maintenance decision-making.

Plants typically monitor the condition of essential assets such as pumps, fans, and heat exchangers only every 30 to 60 days. The longer the gap, the more likely that a defect goes undetected and results in an unexpected failure with significant impact on production, product quality, and plant efficiency.

The new AMS Asset Monitor combines easy deployment, embedded logic-based analytics, and intuitive health scoring to make it easier for organisations to monitor and maintain essential assets.

For instance, AMS Asset Monitor’s analytics and visualisation can help plant personnel effectively plan maintenance during scheduled shutdowns and turnarounds, and reduce or eliminate unplanned downtime.

Unlike typical analytics devices that send data to a historian or the cloud to be processed later, AMS Asset Monitor provides analytics at the edge, performing calculations at the device. This device-centred analytics capability reduces the time, complication, and expense of adding analytics to a plant’s assets.

Each device collects data continuously and uses embedded logic to identify and diagnose common reliability issues.

Individual issues such as imbalance, misalignment, bearing faults, lubrication issues, or fouling are consolidated into an overall asset health score. AMS Asset Monitor then communicates these health scores via a web browser or – when integrated with Plantweb Optics – through real-time persona-based alerts on mobile devices.

asset digitalisation
AMS Asset Monitor provides flexible, scalable reliability monitoring with edge analytics, enabling plants to more easily adopt predictive maintenance to avoid operations disruption and maximise production time.

Plantweb Optics also enables enterprise-wide visibility and expands edge analytics and digital intelligence throughout the organisation, keeping personnel aware of essential asset health.

John Turner, product manager for online prediction, Emerson, says:

Plants are always looking for more ways to improve profitability by increasing productivity. Just a percentage point or two in availability can equal millions of dollars per year or more.

The AMS Asset Monitor enables personnel across the plant to see the current health of essential assets along with suggested actions to improve asset health. This allows them to make informed decisions to maintain reliability, increase uptime and maximise productivity.

The AMS Asset Monitor’s small footprint, along with wired or wireless Ethernet connectivity, makes it simple to install. The edge device can support new applications by simply adding new logic-based analytics.

For more information on AMS Asset Monitor, please visit Emerson.com/AMSAssetMonitor.

Emerson Automation Solutions

Emerson Automation Solutions

About us

Leader in helping businesses automate their production, processing and distribution in the chemical, oil and gas, refining, pulp and paper, power, water and wastewater treatment, mining and metals, food and beverage, life sciences and other industries.

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Automation, Chemicals, Consultants, Components Electronics, Energy and Power, Food and Beverage, Glass Ceramics Cement, Metals and Minerals, OEM, Paper and Pulp, Pharmaceutical Cosmetics Toiletries, Plastics and Rubber, Recycling, Textiles, Tobacco, Water and Wastewater

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